
Brass is any alloy of copper and zinc;
the proportions of zinc and copper can be varied to create
a range of brasses with varying properties. In comparison, bronze is
principally an alloy of copper and tin.
Despite this distinction, some types of brasses are called
bronzes. Brass is a substitutional alloy.
It is used for decoration for its bright gold-like appearance;
for applications where low friction is
required such as locks, gears, bearings, doorknobs, ammunition,
and valves; for plumbing and electrical applications; and extensively
in musical
instruments such as horns and bells for its acoustic properties.
It is also used in zippers.
Brass has a muted yellow color, somewhat similar to gold.
It is relatively resistant to tarnishing,
and is often used as decoration and for coins. In antiquity,
polished brass was often used as a mirror.
Brass has likely been known to humans since prehistoric times,
even before zinc itself was discovered. It was produced by
melting copper together with calamine,
a zinc ore.
In the German village of Breinigerberg,
an ancient Roman settlement was discovered where a calamine
ore mine existed. During the melting process, the zinc is extracted
from the calamine and mixes with the copper. Pure zinc, on
the other hand, has too low a boiling point to have been produced
by ancient metalworking techniques. The many references to
'brass' appearing throughout the King
James Bible are thought to signify another bronze alloy,
or copper, rather than the strict modern definition of 'brass'
Properties
Microstructure of cast brass at magnification 400X
The malleability and acoustic properties of brass have made
it the metal of choice for brass musical
instruments such as the trombone, tuba, trumpet, euphonium, tenor
horn and the French
horn. Even though the saxophone is
classified as a woodwind
instrument and the harmonica is
a free
reed aerophone, both are also often made from brass.
In organ
pipes designed as "reed" pipes, brass strips
are used as the "reeds".
Brass has higher malleability than copper or zinc. The relatively
low melting point of brass (900 to 940°C, depending on composition)
and its flow characteristics make it a relatively easy material
to cast. By varying the proportions of copper and zinc, the
properties of the brass can be changed, allowing hard and soft
brasses. The density of brass is approximately 8400 to 8730
kilograms per cubic metre[ (equivalent
to 8.4 to 8.73 grams per cubic centimetre).
Today almost 90%[ of all brass alloys are recycled. Because
brass is not ferromagnetic,
it can be separated from ferrous scrap by passing the scrap
near a powerful magnet. Brass scrap is collected and transported
to the foundry where it is melted and recast into billets.
Billets are heated and extruded into the desired form and size.
Aluminium makes brass stronger and more corrosion resistant.
Aluminium also causes a highly beneficial hard layer of aluminium
oxide (Al2O3) to be formed on the surface that is thin,
transparent and self healing. Tin has a similar effect and
finds its use especially in sea water applications (naval brasses).
Combinations of iron, aluminium, silicon and manganese make
brass wear and tear resistant. A well known alloy used in the
automotive industry is 'LDM C673', where the combination of
manganese and silicon leads to a strong and resistant brass.
Applications
The so called dezincification resistant (DZR) brasses, like
alloy 'LDM G563' (known for its brand name 'Enkotal'), are
used where there is a large corrosion risk and where normal
brasses do not meet the standards. Applications with high water
temperatures, chlorides present or deviating water qualities
(soft water) play a role. DZR-brass is excellent in water boiler
systems. This brass alloy must be produced with great care,
with special attention placed on a balanced composition and
proper production temperatures and parameters to avoid long-term
failures.
The copper in brass makes brass germicidal, via the oligodynamic
effect. For example, brass doorknobs disinfect themselves
of many bacteria within eight hours. This effect is important
in hospitals, but useful in many contexts.
Brass door hardware is generally lacquered when new, which
prevents tarnishing of the metal for a few years when located
outside (and indefinitely when located indoors). After this
most manufacturers recommend that the lacquer is removed (e.g.
with paint stripper) and the items regularly polished to maintain
a bright finish. Unlacquered brass weathers more attractively
than brass with deteriorated lacquer, even if polishing is
not carried out. Freshly polished brass is similar to gold
in appearance, but becomes more reddish within days of exposure
to the elements. A traditional polish is Brasso.
Brass was used to make fan blades, fan cages and motor bearings
in many antique fans that date before the 1930s. Brass can
be used for fixings for use in cryogenic systems,
however its use is not limited to this.
Due to its natural heat conducting properties and its availability,
brass was used to create the infamous Brazen
Bull, a torture and execution device in ancient Greece.